| 1. |
Loosen the wheel nuts slightly.
Raise the vehicle, and make sure it is
securely supported. |
| 2. |
Remove the front wheel and tire (A) from
front hub.
Tightening
torque:
88.2 ~ 107.8 N.m (9.0 ~ 11.0 kgf.m,
65.0 ~ 79.5 lb-ft)
|
|
Be careful not to damage to the hub
bolts when removing the front wheel and tire
(A). | |
| 3. |
Remove the brake caliper mounting bolts, and
then place the brake caliper assembly (A) with wire.
Tightening
torque:
78.4 ~ 98.0 N.m (8.0 ~ 10.0 kgf.m,
57.8 ~ 72.3 lb-ft)
|
|
| 4. |
Remove the wheel speed sensor
(A).
Tightening
torque:
7.8 ~ 11.8 N.m (0.8 ~ 1.2 kgf.m, 5.8 ~
8.7 lb-ft)
|
|
| 5. |
Remove driveshaft caulking nut (A) from the
front hub under applying the brake.
Tightening
torque:
196.1 ~ 274.5 N.m (20.0 ~ 28.0 kgf.m,
144.6 ~ 202.5 lb-ft)
|
| - |
The driveshaft lock nut should
be replaced with new
ones. |
| - |
After installation driveshaft
lock nut, stake the lock nut using a chisel and hammer
as shown in the illustration
below. | |
|
| 6. |
Remove the tie rod end ball joint (A) from
the knuckle.
| (1) |
Remove the split pin
(B). |
| (2) |
Remove the castle nut
(C). |
| (3) |
Use the SST (09568-3400)
Tightening
torque:
23.5 ~ 33.3 N.m (2.4 ~ 3.4
kgf.m, 19.4 ~ 24.5 lb-ft)
|
| |
| 7. |
Remove the lower arm (A) from the knuckle by
using SST (09568-34000)
Tightening
torque:
78.5 ~ 88.3 N.m (8.0 ~ 9.0 kgf.m, 57.9
~ 65.1 lb-ft)
|
|
| 8. |
Disconnect the driveshaft (A) from the front
hub assembly.
|
| 9. |
Insert a pry bar (A) between the transaxle
case and joint case, and separate the drive shaft (B) from the
transaxle case.
|
| 10. |
Install in the reverse order of
removal.
| • |
Use a pry bar (A) being careful
not to damage the transaxle and
joint. |
| • |
Do not insert the pry bar (A)
too deep, as this may cause damage to the oil
seal. |
| • |
Do not pull the driveshaft by
excessive force it may cause components inside the joint
kit to dislodge resulting in a torn boot or a damaged
bearing. |
| • |
Plug the hole of the transaxle
case with the oil seal cap to prevent
contamination. |
| • |
Support the driveshaft
properly. |
| • |
Replace the retainer ring
whenever the driveshaft is removed from the transaxle
case.
| | |
| 1. |
Check the driveshaft boots for damage and
deterioration. |
| 2. |
Check the driveshaft spline for wear or
damage. |
| 3. |
Check that there is no water or foreign
material in the joint. |
| 4. |
Check the spider assembly for roller
rotation, wear or corrosion. |
| 5. |
Check the groove inside the joint case for
wear or corrosion. |
| 6. |
Check the dynamic damper for damage or
cracks.
|
| •
|
Do not disassemble the BJ
assembly. |
| •
|
Special grease must be applied to the
driveshaft joint. Do not substitute with another type of
grease. |
| •
|
The boot band should be replaced with
a new
one. | |
| 1. |
Remove the circlip (B) from the driveshaft
spline (A).
|
| 2. |
Remove both boot bands from the transaxle
side joint(TJ) case.
|
| 3. |
Pull out the boot from transaxle side joint
case (B). |
| 4. |
While dividing joint(TJ) boot (A) of the
transaxle side, wipe the grease in TJ case (B) and collect them
respectively.
|
Make alignment marks on spider roller
assembly (A), joint case (B), and shaft spline (C) to aid
reassembly. |
|
| 5. |
Remove the snap ring (A) and spider assembly
(B) from the driveshaft (C) using the special tool
(09495-33000).
|
| 6. |
Clean the spider
assembly. |
| 7. |
Remove the boot (A) of the transaxle side
joint(TJ).
|
For reusing the boot (A), wrap tape
(B) around the driveshaft splines (C) to protect the boot
(A). |
|
| 8. |
Using a plier or flat-tipped (-)
screwdriver, remove the both side of clamp (B) of the dynamic damper
(A).
|
| 9. |
Fix the driveshaft (A) with a vice (B) as
illustrated.
|
| 10. |
Apply soap powder on the shaft to prevent
being damaged between the shaft spline and the dynamic damper when
the dynamic damper is removed. |
| 11. |
Saperate the dynamic damper (A) from the
shaft (B) carefully.
|
| 1. |
Wrap tape around the driveshaft spline(TJ)
to prevent damage to the boots. |
| 2. |
Assemble the transaxle side joint boot and
bands. |
| 3. |
Using the alignment marks (D) made during
disassembly as a guide, install the spider assembly (A) and snap
ring (B) on the driveshaft splines (C).
|
| 4. |
Add specified grease to the joint boot as
much as it was wiped away at
inspection. |
| 5. |
Install the both boot
band. |
| 6. |
To control the air in the TJ boot, keep the
specified distance between the boot bands when they are
tightened.
Engine
|
TM
|
Distance
(L) mm (in.)
|
LH
|
RH
|
Gamma 1.6
GDI
|
MT
|
546.1(21.5000)
|
826.4(32.5354)
|
DCT
|
493.3(20.5984)
|
878.8(32.0866)
|
Gamma 1.6
T-GDI
|
MT
|
530.8(20.8976)
|
518.0(20.3937)
|
AT
|
522.1(20.5551)
|
537.8(21.1732)
|
|
| 7. |
Using the SST (09495-3K000), secure the TJ
boot band.
| |
